Polaris · Vac-Sweep 380
Polaris Vac-Sweep 380
The 360's drive train on the 280's plumbing — what the parts list tells you about which Polaris you own, and the back-up timer that is no longer there.

The 380 is the top of the belt-drive Polaris line, and the most useful way to describe it is by what it is made of: the 360's drive train on the 280's plumbing.
That is not a metaphor. Put the three parts diagrams side by side and items 1 through 20 of the 380 — wheels, bearings, belts, gears, turbine, axle blocks, frame — are the same numbers as the 360. The hose, the wall fitting, the restrictor disks, the quick disconnect, the swivels and the back-up valve kit are the D-series and G-series numbers off the 280. Polaris even sells one tune-up kit, 9-100-9010, for the 380 and the 360 together, which is about as direct a statement as a parts catalog can make.
Where it sits against the 3900 Sport
Both need a booster, both run three jets, and the step up to the 3900 Sport buys four specific things: a 2½ inch vacuum inlet instead of 2¼, all-wheel PosiDrive on a stainless chain instead of belts, WideTrax tires instead of classic, and a dual-chamber bag instead of a single.
The chain is the one worth thinking about, because it changes what wears. Belts are a consumable that Polaris does not warrant and that you will replace; a chain mostly is not. Against that, the 3900 runs a tighter wheel-speed window — 30 to 36 RPM against the 380's 28 to 32 — so it is fussier to set up correctly.
Which is why ordering parts goes wrong
This is the practical consequence and it is worth putting near the top.
A pool owner with a 380 searching for a sweep hose will find results for all three cleaners, and about half the numbers will be right. Three that catch people:
- Sweep hose — the 380 takes B5, the same as a 280. The 360 takes 9-100-1011. Same shape, different part.
- Wear rings — the 380 takes eight. The 360 takes seven.
- Rebuild kit — the 380 kit is 9-100-9030, the 360 kit is 9-100-9060, and they contain different bases.
The drive-train parts really are interchangeable between a 380 and a 360. The plumbing parts really are interchangeable between a 380 and a 280. It is the middle of the machine that is shared and the ends that are not, which is exactly backward from what most people assume.
The booster pump is a second machine, and a second warranty
The 380 needs a dedicated booster pump — a Polaris PB4-60 or a universal alternative like the Pentair LA01N — running whenever the cleaner runs. That is roughly a kilowatt on top of your filter pump, and it is where the running cost of a 380 actually lives.
The printed warranty is unusually blunt about the arrangement: the booster pump is excluded from the cleaner's warranty and carries its own separate warranty. Nothing about that has changed in substance under the current statement, where the two are simply two products with two terms.
So a 380 setup is two machines, two warranty clocks and two claims — and on the evidence of what fails, the pump is the half more likely to need one, because most booster pump failures are scheduling and wiring mistakes rather than defects.
There is a startup order that goes with it: turn the filtration pump on and let it prime before the booster pump starts. A booster fed by an unprimed line is a booster running dry.
If the pool has no booster and you would rather not add one, the 360 is the same cleaner plumbed to a dedicated return line instead.
The leader hose is cut to your pool's depth
The 380 ships with 31 feet of hose in three pieces: two 10-foot white sections that are relatively hard, and a clear soft leader that attaches at the cleaner end. Sizing it is a two-part measurement, and only the first part is obvious.
Cut the leader hose to the deepest point of the pool. Not the length that looks right — the depth measurement. The leader is what lets the cleaner get down and stay down, and one cut to the wrong length is why some 380s never work the deep end properly.
Then the whole assembly has to land within 6 inches of the farthest point of the pool, longer or shorter. If it is too long, separate the hose at the center swivel and cut equal amounts off each 10-foot section — not all of it off one. If it is too short, the extra section is 9-100-3104, and it needs a swivel and two nuts to join.
Float spacing is part of the setup too: 1½ to 3 feet apart on the feed hose, 2 to 3 feet on the leader.
Tuning is by disk, not by valve
Same target as the 360 — 28 to 32 RPM, counted for one minute on the single-wheel side with the cleaner held below the water line — but a different set of controls, because there is no diverter valve on a booster line to turn.
The blue restrictor disk goes into the wall fitting at setup. From there:
- Above 32 RPM — swap the blue disk for the red, which restricts more. Still too fast, unscrew the pressure relief valve.
- Below 28 RPM — check the in-line filter screen, the baskets and the hoses for leaks, then remove the blue disk entirely.
One rule that is easy to invert: the pressure relief valve should only be adjusted when a restrictor is installed. Disk first, valve second, never the other way around.
The back-up timer that is no longer there
Worth knowing if you are buying used or working on an older machine.
Early 380s backed up on an in-head timer — a mechanism inside the cleaner body. Current ones use an in-line back-up valve in the feed hose, 30 inches from the cleaner, and where the timer used to sit there is now a part called the feed pipe and timer blank assembly, 9-100-7003. The name is a fossil of the change.
Polaris publishes a conversion kit for the older ones, and the instructions are worth reading before you buy it, because the job is more than swapping parts. It includes cutting the feed hose 30 inches from the cleaner, discarding the timer and the old feed pipe, replacing the jet retainers if they are the glued-in old style — and filing a 2-inch notch in the frame to clear the new feed pipe, if the frame is not already notched.
Filing the frame is not reversible, and the frame is the part with the five-year warranty. That is not an argument against the conversion; it is an argument for reading the sheet first.
What Polaris will not cover
Short version, because it is the same list across the pressure-side range: bags, tires, sweep hoses, sweep hose scrubbers and belts are named as wear-and-tear items and are covered by nothing. The cleaner carries a year and the frame five.
The exclusions that catch people on a 380 specifically:
- Removing the filter screen. It is in the exclusions, and on this cleaner the screen sits in an in-line filter in the hose where it is easy to forget. Polaris's troubleshooting worksheet asks how often you clean it and lists "never" as one of the options, which tells you how common that answer is.
- Freeze damage. Drain the cleaner, and drain the booster pump as well — that is a second machine with its own drain plug.
- Chemical shock with the cleaner in the pool. Take it out first.
The two SKUs
F3 is the blue and white cleaner. F3B is the Black Max, the same machine in black with black tires for a dark-bottom pool. Polaris lists it as its own SKU rather than a color choice, and the tire number changes with it — C11 instead of C-10 — so a set of white tires ordered for a Black Max will fit and will look wrong.
Which model do you have?
The model number is on the cleaner label. Everything else in the range is shared — these are the parts that change with it.
| Model | SKU | Tire | Rebuild kit | Tune-up kit | Note |
|---|---|---|---|---|---|
| Vac-Sweep 380 | F3 | C-10 | 9-100-9030 | 9-100-9010 | The standard cleaner: blue body, classic white tires. |
| Vac-Sweep 380 Black Max | F3B | C11 | 9-100-9030 | 9-100-9010 | The same machine in black with classic black tires, for dark-bottom pools. Polaris lists it as a separate SKU rather than a color option, so order by the number. |
Polaris Vac-Sweep 380 parts, and what goes wrong
Read off the manufacturer’s parts list and checked before it ships. Open a row for what a bad one actually does — or start from the symptom and work down, which is the cheaper order.
What is it doing?
Two disks that sit in the wall fitting and set how much water reaches the cleaner. Blue is the one installed at setup. Too fast, fit the red, which restricts more; too slow, take the disk out altogether. They are the coarse control, and Polaris is specific that the pressure relief valve should only be adjusted when a restrictor is installed — so the disk comes first and the valve is the trim.
Live pricing arrives when the retailer programs are approved.
On a 380 the screen lives in an in-line filter assembly in the hose rather than in the head, and cleaning it is a question on Polaris's own troubleshooting worksheet — it asks how often you do it and offers 'never' as an answer. Removing it is named among the warranty exclusions.
Live pricing arrives when the retailer programs are approved.
Two belts drive all three wheels. Belts are on the list of wear items Polaris covers for nothing, and the check is the last question on the manual's own worksheet: spin each wheel independently and all three should turn. One that spins alone has lost a belt or its tension.
Live pricing arrives when the retailer programs are approved.
Eight of them on a 380, where a 360 takes seven — a small difference that matters when you are ordering from a parts list you found for the wrong model. They abrade so the hose does not, which makes checking them the thing that saves you buying the hose.
Live pricing arrives when the retailer programs are approved.
The 380 shares this number with the 280 rather than with the 360, which uses 9-100-1011. Same job, different part, and the two are not interchangeable. Splits at the end with age and UV, at which point it flails instead of sweeping.
Live pricing arrives when the retailer programs are approved.
Roughly every three minutes this valve reverses the cleaner, which is how it gets off a step. Test it out of the water and watch the jet cycle. It sits 30 inches from the cleaner, and that distance is a specification rather than a preference. The mechanism alone is G53 and the case kit G54.
Live pricing arrives when the retailer programs are approved.
Take it off and shake it — water inside means a new one. It appears in three separate troubleshooting entries, and it also has to be pushed all the way in against the body, which is the step people skip after a bag change.
Live pricing arrives when the retailer programs are approved.
Three of them. When the tread rounds off the cleaner slides back down the wall it used to climb. C11 is the black tire fitted to the Black Max. A named wear item, so budget rather than claim.
Live pricing arrives when the retailer programs are approved.
Three of them on a 380, and the center one is where you separate the hose to trim it. Seized swivels wind the hose into a coil, which shortens its reach and drags the cleaner back toward the wall — read as a back-up valve fault more often than not.
Live pricing arrives when the retailer programs are approved.
Nine of them, and the spacing is part of the setup rather than cosmetic: 1½ to 3 feet apart along the feed hose and 2 to 3 feet along the leader. They waterlog with age, and a sinking hose is a named cause of a cleaner that turns only one way.
Live pricing arrives when the retailer programs are approved.
The extra section for a pool the standard 31 feet will not cover. Polaris names what goes with it — one swivel, D20, and two hose nuts, D15 — because a section on its own does not join to anything.
Live pricing arrives when the retailer programs are approved.
A pre-assembled base with tires, wheels, bearings, belts, gears, turbine, thrust jet, bag, head float and feed pipe — everything that wears except the frame and the hoses. It is also warranted for a year where a purchased part gets ninety days. Note the number: the 360 kit is 9-100-9060 and they are not the same kit.
Live pricing arrives when the retailer programs are approved.
Bearings, e-clips and the small drive parts, short of a full rebuild. Polaris sells one kit for both the 380 and the 360, which is the clearest evidence that the two cleaners share a drive train — the same kit cannot fit both if they do not.
Live pricing arrives when the retailer programs are approved.
If you are doing the job anyway
Order by model, not by picture. The 380 shares its drive train with the 360 and its hose and wall fitting with the 280, so a parts list found for the wrong Polaris will be right about half of what you need.
The wear kit
The items Polaris names in its warranty as things it does not cover, in the versions this cleaner uses. Note the sweep hose is the 280's number and the wear rings come in eights.
- Tire, MaxTrax, whiteC-10
- Wear rings, sweep hoseB10
- Sweep hose, completeB5
- Belt kit, small and large9-100-1017
It parks in one spot
The back-up valve and the head float produce the same complaint at very different prices. Shake the float first — if there is water in it, that is the repair.
- Back-up valve kitG52
- Float, headA20
It will not reach the far end
A hose that is short by design and a hose that has sunk look identical from the deck. The section only joins with a swivel and nuts, so buy them together.
- Feed hose section with floats, white9-100-3104
- Float, feed hoseD10
- Swivel, ball bearingD20
Polaris Vac-Sweep 380 manuals and documentation
Hosted by the manufacturer. These open on Polaris’s own servers, so they stay current.
- Owner's manual, 380 and P38 (H0498400 Rev. A)manual
- Exploded parts diagram, in the earlier owner's manual (TL-850)diagram
- Factory rebuild kit instructions (TL-864)manual
- In-line back-up valve conversion kit installation (TL-862)manual
- Factory tune-up kit instructions, 380 and 360 (TL-860)manual
- Hose connector replacement instructions (TL-1013)manual
- Owner's manual, Polaris 360 (LP50 Rev. D) — where Polaris publishes the TailSweep PRO numbermanual
- In-ground cleaner family brochure (SL825)spec
- Polaris limited warranty (H0355004 Rev. N)spec
Polaris Vac-Sweep 380 warranty
1 year parts, 5 years on the frame labor
One year, and five years on the frame under the current Polaris warranty statement — the older printed manual gave the frame ten. Bags, tires, sweep hoses, sweep hose scrubbers and belts are named as wear items and are covered by nothing. The clause specific to this cleaner is in the printed warranty: the booster pump is excluded and carries its own separate warranty. That has not changed in substance under the current statement, where the cleaner and the pump are simply two products with two terms — so a 380 setup is two warranties, two clocks and two claims, and the pump is the half more likely to need one. Removing the wall fitting filter screen is named among the exclusions.
Manufacturer’s termsPolaris Vac-Sweep 380 complete parts list
Every part on the manufacturer’s exploded diagram, in their numbering. Marked rows are the ones covered above with a symptom and a diagnosis.
74 parts
| No. | Part | Description | Note |
|---|---|---|---|
| 1 | 9-100-1014 | All-purpose zippered bag | Wear item, not covered by warranty |
| 2 | 9-100-1152 | Housing, turbine, upper | |
| 3 | 9-100-1114 | Hub cap | 3 required |
| 4 | 9-100-5107 | E-clip, stainless steel | 10 required |
| 5 | 9-100-1108 | Ball bearing | 8 required |
| 6 | C-10 | Tire, MaxTrax, white what goes wrong | 3 required; wear item, not covered by warranty |
| 7 | 9-100-1008 | Wheel, double-side | 2 required |
| 8 | 9-100-1017 | Belt kit, small and large what goes wrong | Wear item, not covered by warranty |
| 9 | 9-100-7011 | Shield, bearing | 3 required |
| 10 | 9-100-1005 | Frame | Covered for 5 years |
| 11 | 9-100-5125 | Screw, 8-32 x ½ in. stainless pan head | 11 required |
| 12 | 9-100-1139 | Axle block assembly | 2 required |
| 13 | 9-100-1010 | Belt divider, transfer pulley | |
| 14 | B25 | Orifice tip with orifice tip guard | |
| 15 | 9-100-1007 | Transfer pulley and drive shaft assembly | |
| 16 | 9-100-5115 | Screw, 8-32 x ¾ in. stainless pan head | 5 required |
| 17 | 9-100-5130 | Lock washer, axle block | 4 required |
| 18 | 9-100-1132 | Drive train gear kit with turbine bearing | |
| 19 | 9-100-1103 | Turbine wheel with bearing | |
| 20 | 9-100-1116 | Wheel, single-side | |
| 21 | C131 | Thrust jet kit | |
| 22 | 9-100-7008 | Sweep hose barb, complete | |
| 23 | B20 | Adjustment screw, sweep hose | |
| 24 | B15 | Sweep hose attach clamp, white | |
| 25 | 9-100-9004 | Base weight | |
| 26 | 9-100-7170 | Hose clamp for the water management system | 6 required |
| 27 | 9-100-7009 | Jet retainer | 2 required |
| 28 | 9-100-7010 | Water management system | |
| 29 | 9-100-1155 | Housing, turbine, lower | |
| 30 | 9-100-3105 | Sweep hose scrubber | Wear item, not covered by warranty |
| 31 | 9-100-5132 | O-ring, feed pipe assembly | |
| 32 | 9-100-7030 | Top and base assembly | |
| 33 | 9-100-7003 | Feed pipe and timer blank assembly | |
| 34 | A20 | Float, head what goes wrong | |
| 35 | B5 | Sweep hose, complete what goes wrong | Wear item, not covered by warranty |
| 36 | B10 | Wear rings what goes wrong | 8 required; wear item, not covered by warranty |
| 37 | 9-100-1018 | Bag collar | |
| 38 | 10-112-00 | Restrictor disks, wall fitting — red and blue what goes wrong | |
| 39 | 6-500-00 | Universal wall fitting | |
| 40 | 9-100-9001 | Wall fitting connector assembly | |
| 41 | 10-108-00 | Restrictor kit, wall fitting | |
| 42 | 6-504-00 | Filter screen, wall fitting and quick disconnect what goes wrong | |
| 43 | 6-505-00 | O-ring, wall fitting and quick disconnect | |
| 44 | 9-100-9002 | Pressure relief valve | |
| 45 | D29 | Quick disconnect, universal wall fitting | |
| 46 | D15 | Nut, feed hose | 10 required |
| 48 | D20 | Swivel, ball bearing what goes wrong | 3 required |
| 49 | D10 | Float, feed hose what goes wrong | 9 required |
| 50 | D45 | Feed hose, white, 10 ft, hard | 2 required |
| 51 | D50 | Feed hose, clear, 10 ft, soft — the leader | |
| 52 | G52 | Back-up valve kit what goes wrong | |
| 53 | G54 | Case kit for G52 | |
| 54 | G57 | Collar, back-up valve | |
| 55 | G53 | Mechanism for G52 | |
| — | G56 | Booster valve seat for G52 | |
| — | G58 | O-ring kit, back-up valve | |
| — | C11 | Tire, MaxTrax, black — Black Max | Wear item, not covered by warranty |
| — | B2 | Weight, sweep hose | |
| — | G21 | Ladder guard, 2 panels | |
| — | G12 | Over-the-deck kit, wall fitting | |
| — | G9 | Coupling, 1½ in. NPTF x ¾ in. NPTM | |
| — | G5 | Feed hose complete with wall fitting, no back-up valve | |
| — | 9-100-1012 | Leaf bag | |
| — | 9-100-1013 | Disposable all-purpose bag, pack of 3 | |
| — | 9-100-1015 | Sand and silt bag | |
| — | G45 | Disposable sand and silt bags, pack of 4 | |
| — | 9-100-3104 | Feed hose section with floats, white what goes wrong | |
| — | 9-100-3108 | Feed hose section with floats, clear | |
| — | 9-100-9010 | Factory tune-up kit, 380 and 360 what goes wrong | |
| — | 9-100-9030 | Factory rebuild kit, 380 what goes wrong | Warranted for 1 year, where other purchased parts get 90 days |
| — | 10-102-00 | Universal wall fitting removal tool | |
| — | 11-203-00 | Adjustable plug, wall fitting | |
| — | TSP10 | TailSweep PRO, reduces sweep hose overspray | |
| — | 5820 | UniCover, white |